Description

The 100 kg Commercial Vacuum Freeze Dryer YR06647 is a high-performance industrial solution designed for professional freeze-drying processes that demand precision, stability, and high production capacity. This vacuum freeze dryer is ideal for processing pharmaceutical products, biological materials, foods, fruits, dehydrated vegetables, chemical products, pharmaceutical intermediates, and herbal medicine, ensuring the preservation of structure, properties, and nutritional value of the treated materials.

With a drying area of 10.5 m², a loading capacity of up to 100 liters (at 10 mm thickness), and a vacuum system of ≤5 Pa, the YR06647 stands out as a robust and efficient unit for medium- to large-scale production. Its temperature range from -50 °C to +80 °C, combined with a cold trap of ≤ -75 °C and a vapor condensation capacity of ≥200 kg/day, enables fast, uniform, and highly controlled drying cycles, even for heat-sensitive products.

Design and Technology (Functionality)

The design of the YR06647 integrates high-pressure-resistant shelves with excellent flatness and thermal uniformity, ensuring consistent results in every cycle. Its water-cooled refrigeration system, using a high-efficiency mixed refrigerant medium, optimizes heat exchange and reduces energy consumption during prolonged operation.

The freeze dryer incorporates an advanced drying-curve control algorithm capable of precisely regulating the heating rate and vacuum level at each stage of the process. This prevents issues such as foaming or blow-out of special substances, improving final product quality. The industrial touchscreen, combined with the dedicated modular controller SH-HPSC-IV and the LYO-CONTROL system, allows recipe management, real-time parameter adjustment, and switching between manual and automatic modes, making it suitable for both research and continuous production. For applications requiring maximum traceability, the optional LYO-MEGA system records data, curves, and alarms for up to 10 years.

Market Price

On the international market, a 100 kg commercial vacuum freeze dryer with these specifications is typically positioned in a high-price range, reflecting its industrial capacity, level of automation, and long service life. The final price may vary depending on configuration, control options, data-logging systems, and specific user requirements. To obtain an updated and personalized price, it is recommended to request a direct quotation.

Frequently Asked Questions

What types of products can the YR06647 process?
It can freeze-dry foods, fruits, vegetables, pharmaceutical, biological, and chemical products, including heat-sensitive materials.

Is it suitable for continuous production?
Yes, its automatic mode and high capacity make it ideal for mass production.

Does it require highly specialized personnel?
Not necessarily; its intuitive interface simplifies operation, although basic training is recommended to optimize processes.

Advantages and Disadvantages

Advantages:
• High drying capacity and vapor condensation performance.
• Precise temperature and vacuum control.
• Excellent thermal uniformity and energy efficiency.
• Ideal for pharmaceutical and food industries.
• High traceability and operational stability.

Possible disadvantages:
• Higher initial investment compared to lower-capacity units.
• Requires ample space and a water-cooling system.

Product Use in the Field

In real-world environments, the YR06647 is used in pharmaceutical plants for freeze-drying active ingredients and vaccines, in the food industry for fruits and premium foods, and in biotechnology laboratories where product stability is critical. Its capacity and reliability help maintain consistent quality standards, reduce losses, and scale production without compromising process integrity.

Recommendations

To maximize the performance of the freeze dryer, it is recommended to:
• Properly configure recipes according to product type.
• Perform preventive maintenance on the vacuum and refrigeration systems.
• Use data logging to optimize cycles and ensure traceability.
• Train personnel in manual mode operation for fine process adjustments.

Technical Specifications